
SED-10FDG Power 55KW 8600KGS Vaccine Vials Biologic Lyophilisation
Machine Sterile Isolation Design With Hydraulic Rod
Feature of Freeze Dry Machine
1. Sterile isolation design - reliable machine or sterile isolati-
on placement, user-friendly multi-site use.
2. The whole process of vacuum control - provide the degree of vacuum drying phase variable control, automated opera- tion.
3. Shelf pitch design - available shelf spacing variable function to facilitate large difference in height lyophilized product.
4. A variety of extensions - eutectic point measurement, comp-uter
remote control, dew point measurement functions
Product Parameters of Freeze Dry Machine
SED-10FDG Vacuum Freeze Drying Machine(CIP+SIP System) | |||||
Product structure | Technical parameters | Remarks | |||
Standard:CGMP | |||||
※ public distribution | |||||
Power (three-phase and five-wire system) | 380V/50HZ | ||||
Power consumption | 55Kw | ||||
Cooling water qty | ≥18m3/h(T≤30℃/P=0.15-0.2Mpa) | ||||
Compressed air | ≥0.1m3/Min(P=0.5-0.8Mpa) | ||||
Clean water | ≥100L/Min(T=80℃/P≥0.4-0.5Mpa) | ||||
Steam consumption (sterilization) | ≥200Kg/H(P=0.2-0.3MPa) | ||||
Steam consumption (Defrost) | 50Kg/Batch(P≥0.2-0.3MPa) | ||||
Whole volume | 5400*1900*3300 | (According to design standard) | |||
Structure | Integral (Rectangular box dry +Rectangular cold trap) | ||||
Total weight | 8600kg | ||||
※ Drying body | |||||
Performance parameters | |||||
Design and manufacturing standards | GB150-1998 | ||||
Chamber design pressure | 0.16 Mpa /-0.1Mpa | ||||
Chamber design temperature | 130℃ | ||||
Chamber Vacuum leak rate | 5×10-3 Pa.m3/sec | ||||
main components | |||||
Chamber material | SS316L/δ8mm | ||||
Geometry Box | Rectangular Body | ||||
Lock method | Air pressure lock (negative pressure) /YSC/YCDQ2B63-50 | 10 | |||
Direction of opening door | According to client’s requirement | ||||
Opening angle | >110° | ||||
Box inward tilt | 0.01 | ||||
Door materials | SS316L | ||||
Box external decoration | SS304 drawing board / δ1.5mm | ||||
The roughness of chamber and door | Ra≤0.4μm | ||||
Insulation material | Aluminum + polyurethane foam / 150mm | ||||
Door observation window | Φ150mm observation window at central portal | One piece | |||
Observation window box | Φ150mm the side of the observation window with a lamp(12V) | One piece | |||
Door sealing | Door using special cross-section of medical silicone rubber seal | 1 pair | |||
Verify hole | φ32mm/ISO2582 | 1 pair | |||
Technical Features | |||||
1 | Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements | ||||
2 | 3D design, consistent with CGMP requirements of complete sterilization. | ||||
3 | Safety latch lock system, each independent monitoring of interlock operation, more secure and reliable; | ||||
4 | Special section of the door seal to avoid water retention in the CIP / SIP process | ||||
5 | Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage | ||||
※ Shelf | |||||
Performance parameters | |||||
Total usable area of shelves | 9.7M2 | ||||
Maximum water fishing | ≥200Kg/batch | ||||
Ф22mm vials (about) | 21060 pieces | ||||
Ф16mm vials (about) | 40824 pieces | ||||
Minimum temperature of lamellar | ≤-55℃ | ||||
Maximum temperature of lamellar | +80℃ | ||||
Shelf heating rate (no load) | -40℃→20℃≤60min | ||||
Shelf temperature (no load / balance after 60 min) | ≤±1℃ | ||||
Lamellar smoothness | ≤±0.5mm/m | ||||
Main components | |||||
Lamellar material | SS316L/δ5mm | ||||
Surface roughness | Ra≤0.4um | ||||
The number of board layers | 9+1 | ||||
Shelf spacing | 90mm | ||||
Shelf dimensions | 900mm*1200mm | ||||
Bottle / disk protection | Shelf with anti bottles / tray fall protection rack | ||||
Connecting hose | Dg15stainless steel hose | 20pieces | |||
Temperature probe | Import thermocouple (origin: the omega/a-level accuracy) | 9 pieces | |||
Technical Features | |||||
1 | Shelf has high strength and can withstand long-term use; | ||||
2 | Shelf through a dedicated machining, can guarantee high demand flatness; | ||||
3 | Shelf heating temperature control accuracy at ± 0.5 ℃ (PID regulator) | ||||
※ Condenser | |||||
Performance parameters | |||||
Design Standard | GB150-1998 | ||||
Cabinet design pressure | 0.16 Mpa /-0.1Mpa | ||||
Tank design temperature | 130℃ | ||||
Min temperature of condenser | ≤-75℃ | ||||
Main components | |||||
Condenser shape | Rectangular body | Return patency | |||
Condenser material | SS316L/δ8mm | ||||
Coil pipe material | SS304L | ||||
Coil form | Snake-type coil | ||||
The inner surface roughness | Ra≤0.4μm | ||||
Defrosting Mode | Mist spray +Immersion defrosting/ Steam | ||||
Temperature probe | Import thermocouple (origin: the omega/a-level accuracy) | 2 pieces | |||
Insulation material | Aluminum + Polyurethane foam /δ150mm | ||||
Observation window | Φ150mm the side of the observation window with a lamp | 1 piece | |||
Eternal decoration of box | SS304 drawing board / δ1.5mm |
Application of Freeze Dry Machine
Suitable for heating, curing and drying of materials and products in pharmaceutical, chemical, food, light industry and other fields: raw materials, APIs, traditional Chinese medicines, powders, crude drugs, packaging bottles, pigments, dyes, dehydrated vegetables, food, plastic resins, components Parts, paint, wool, salt, catalyst, etc.
Hangzhou SED Pharmaceutical Machinery Co.,Ltd.
Hangzhou SED Pharmaceutical Machinery Co.,Ltd. (Short for “SED Pharma”) was founded in 2012. It is a comprehensive pharmaceutical equipment supplier to provide pharmaceutical machinery, blood collection tube machinery, water treatment equipment, clean room facilities, pharma engineering for the pharma and biotech industry in the world. Since its foundation, We have supplied more than 600 equipment and systems for 180 pharmaceutical companies across over 20 countries and regions in the world which have been widely applied in the fields of liquid and lyo injectables, chemical API, bioengineering and pharma packaging, etc.
We focus on studying drug manufacture science and process equipment manufacture science, practices drug process knowledge integration with pharma equipment knowledge. We have been approved with all the international regulatory certifications like ISO9001, CE, BV, etc. To commit to our mission “Providing solutions to Pharmaceutical Industry”, We cooperates closely with well-known scientific research institutions and pharmaceuticals industry designing institutes to provide the most reasonable project design, the best quality equipment and the customized service to different pharmaceutical / medical factories from different markets.