
250KGS 380V 50HZ Per Batch Freeze Dry Machine Fruit And Vegetable
Freeze Dryer Lyophilizer Chamber Material SUS304/δ8mm
Product Overview of Freeze Dry Machine
Applied for meat, vegetables, fruits, aquatic products, soy milk,
beverages, soups, health care and other types of freeze-dried food
processing equipment. Use products meet natural, nutrition,
convenience requirements.
Feature of Freeze Dry Machine
1. Shelf has high strength and can withstand long-term use
2. Shelf through a dedicated machining can guarantee high demand
flatness
3. Shelf heating temperature can be controlled at ± 1 ℃ (PID
regulator)
4. The board has the function of constant temperature in the
process of refrigeration and sublimation
5. High efficiency rotary piston vacuum pump with roots pump, with
oil-water separation function.
6. Efficient water trap trap, fast defrosting function.
Product Parameters of Freeze Dry Machine
SED-250DGVacuum Freeze Dryer | ||||||
Product structure | Technical parameters | Remarks | ||||
Design Standard:CGMP | ||||||
※ Public distribution | ||||||
Power(three-phase and five-wire system) | 380V/50HZ | |||||
Total Power | 133.5KW | |||||
Freeze Power | 91KW | |||||
Steam heating Power | 15KW | |||||
Vacuum Power | 27.5KW | |||||
Total cooling water Qty | ≥76m3/h(T≤30℃/P=0.1-0.15Mpa) | |||||
Cooling water of refrigerant system | 60m3/h | |||||
Cooling water by heat | 15m3/h | |||||
Cooling water of vacuum pump | 0.9m3/h | |||||
Compressed air | ≥0.45 m3/min(P=0.5-0.8Mpa) | |||||
Defrost water | ≥25m3/h (T=50-60℃,P=0.1MPa) | |||||
Steam consumption | ≥700kg/ h(pressure≥0.2-0.3MPa) | |||||
Dry chamber (L*W*H) | 11000*2200*3200 | (According to design standard) | ||||
Condenser(L*W*H) | 2300*5000*2800 | |||||
Unite (L*W*H) | 4000*2200*2200 | |||||
Structure | Combined type | |||||
Total weight | ≈30000kg | |||||
※ Chamber | ||||||
Performance parameters | ||||||
Design and manufacturing standards | Vacuum vessel standard | |||||
Design pressure of chamber | -0.1Mpa | |||||
Design temperature of chamber | 120℃ | |||||
Vacuum leak rate OF chamber | 0.025 m3 Pa./sec | |||||
Main components | ||||||
Chamber Material | SUS304/δ8mm | |||||
Chamber Shape | Rectangle | |||||
Lock method | Handle tighten type | 8 pieces | ||||
Direction of opening door | According to the design | user select | ||||
Door materials | SUS304 | |||||
External decoration of chamber | Painting | Painting color determined by the user | ||||
The roughness of chamber and door | Ra≤0.6μm | |||||
Observation window on the door | set two observation windows on each side of the central door /φ200mm | 2 pieces | ||||
Observation window on the chamber | Φ200mm / set two observation windows with LED light at the side of chamber | 2 pieces | ||||
Door sealing | Sealed with 14mm silicone rubber O-section | 1 pair | ||||
Trolley guide at top of Chamber | SUS304 | 1 piece | ||||
Material temperature sensor | Import thermocouple (Origin: U.S. Omega / A-level precision) | 6pieces | ||||
Vacuum sensor | Chengdu ZhengHua electronic instrument co., LTD (A-level precision) | 1 piece | ||||
Technical Features | ||||||
1 | Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements | |||||
2 | There has not any parts at the bottom of chamber to facilitate cleaning and maintenance | |||||
3 | Cabinet, board level, and hose are tested after multiple procedures to ensure without leakage | |||||
※ Shelf | ||||||
Performance parameters | ||||||
Total usable area of shelves | 280M2 | |||||
Maximum temperature of lamellar | +120℃ | |||||
Shelf heating rate (no load) | ≥3℃/min | |||||
Shelf cooling rate(no load) | ≥3℃/min | |||||
Main components | ||||||
shelf material | Aluminum alloy D31 (6363) | |||||
Design pressure | 0.5MPa | |||||
Number of shelf | Symmetrical hanging (26 +26 blocks) | |||||
Shelf spacing | 77mm | |||||
Shelf dimensions | 540mm*10000mm*18mm | |||||
Heating main tube | SUS304 | 4 pieces | ||||
Connecting hose | SUS304 | 104 pieces | ||||
Technical Features | ||||||
1 | Shelf has high strength and can withstand long-term use; | |||||
2 | Shelf through a dedicated machining can guarantee high demand flatness; | |||||
3 | Shelf heating temperature can be controlled at ± 1 ℃ (PID regulator) | |||||
※ Condenser | ||||||
Performance parameters | ||||||
Design Standard | Vacuum vessel standard | |||||
Chamver design pressure | -0.1Mpa | |||||
Chamber Vacuum leak rate | 0.025 m3 Pa/sec | |||||
Two condenser | One condenser maximum ice capacity 1000kg | |||||
Alternate defrost speed | Defrost time < 1 hours | |||||
Main components | ||||||
Condenser material | SUS304/δ8mm | |||||
Condenser shape | Horizontal drum-type | |||||
Observation window at the rear of the storage body | set two observation windows on each side of the central door /φ200mm | 2 pieces | ||||
Observation window of the storage body | Φ200mm / set an observation window with LED light at the side of | 2 piece | ||||
external | painting | |||||
The inner surface roughness | Ra≤0.6μm | |||||
Defrosting Mode | Hot water defrost and Vacuum defrost | |||||
Defrost nozzle | SUS304 | 8 pieces | ||||
Defrost water | 25m3/h/(T=50-60℃,P=0.10Mpa) | |||||
Coil pipe material | SUS304L/SUS304 | |||||
Coil form | Snake-type coil | 2sets | ||||
Refrigerant | R404a | |||||
Tightness test value | 1.2Mpa/30min, packing 24hr without any leakage. | |||||
Pressure test | 1.8Mpa/30min, no significant deformation | |||||
Temperature probe | Import thermocouple (Origin: U.S. Omega / A-level precision) | 2 piece | ||||
Alternate defrost valve | Taiwan ALISUN DN800 butterfly | 2 piece | ||||
Main valve of vacuum Explorer | DN150 Pneumatic butterfly | 2 pieces | ||||
Technical Features | ||||||
1 | Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requirements | |||||
2 | Argon welding, forming an internal and external, to ensure pipes cleanly and without leak | |||||
3 | The inside wall of the cold trap is cleaned by special way to ensure no dirt, ensure the system clean | |||||
※ Refrigeration System | ||||||
Performance parameters | ||||||
Condenser cooling rate (no load) | 30℃→-40℃≤30min | |||||
Lowest temperature (no load) | ≤-55℃ | |||||
Main components | ||||||
compressor model | German BITZER /HSN8571 -125 | 1 set | ||||
Refrigerant | R404a | |||||
Power | 91Kw | |||||
Oil separator | HANGZHOU SAFETY EQUIPMENT CO.,LTD | 1 piece | ||||
Oil cooler | HANGZHOU SAFETY EQUIPMENT CO.,LTD | 1 piece | ||||
Oil filter (filter core changeable | Germany Bitzer 25um | 1 piece | ||||
Oil flow switch | Germany Bitzer | 1 piece | ||||
Plate type exchanger economizer | Weal Yield(Jiangsu) heat-exchanger Co,. Ltd | 1piece | ||||
High / low pressure protection device | Denmark DANFOSS | 3 pieces | ||||
Chilled mirror | Denmark DANFOSS | 2 piece | ||||
High / low pressure gauge | Germany Rothenberger | 3pieces | ||||
Refrigerant filter (detachable) | USA EMERSOM | 1 set | ||||
Expansion valve (condenser) | Denmark DANFOSS | 2 piece | ||||
Expansion valve (economic) | Denmark DANFOSS | 1 piece | ||||
Solenoid valve (economic) | Denmark DANFOSS | 1 piece | ||||
Hydraulic protection controller | Denmark DANFOSS | 1 piece | ||||
Water cooled condenser | HANGZHOU SAFETY EQUIPMENT CO.,LTD | 1piece | ||||
Safety valve | Italian CASTEL | 1 piece | ||||
Pipe insulation | USA ARMAFLEX | Closed foam flame retardant | ||||
Technical Features | ||||||
1 | Screw compressor is used Blitzer refrigeration compressor, more stable performance, reliable, easy to maintain | |||||
2 | Temperature and pressure of compressor has multiple protection features | |||||
3 | "Bitzer“ screw unit, has three functions (50% or 75% or 100%) automatic adjustment, effective energy saving; | |||||
※ Vacuum system | ||||||
Performance parameters | ||||||
Extraction rate | 105 Pa→133 Pa≤25min | |||||
System leakage rate | 0.025Pa.m3/sec | |||||
Ultimate vacuum | ≤5Pa | |||||
Vacuum adjustable range | 10-200Pa |
Application of Freeze Dry Machine
Suitable for heating, curing and drying of materials and products in pharmaceutical, chemical, food, light industry and other fields: raw materials, APIs, traditional Chinese medicines, powders, crude drugs, packaging bottles, pigments, dyes, dehydrated vegetables, food, plastic resins, components Parts, paint, wool, salt, catalyst, etc.
Hangzhou SED Pharmaceutical Machinery Co.,Ltd.
Hangzhou SED Pharmaceutical Machinery Co.,Ltd. (Short for “SED Pharma”) was founded in 2012. It is a comprehensive pharmaceutical equipment supplier to provide pharmaceutical machinery, blood collection tube machinery, water treatment equipment, clean room facilities, pharma engineering for the pharma and biotech industry in the world. Since its foundation, We have supplied more than 600 equipment and systems for 180 pharmaceutical companies across over 20 countries and regions in the world which have been widely applied in the fields of liquid and lyo injectables, chemical API, bioengineering and pharma packaging, etc.
We focus on studying drug manufacture science and process equipment manufacture science, practices drug process knowledge integration with pharma equipment knowledge. We have been approved with all the international regulatory certifications like ISO9001, CE, BV, etc. To commit to our mission “Providing solutions to Pharmaceutical Industry”, We cooperates closely with well-known scientific research institutions and pharmaceuticals industry designing institutes to provide the most reasonable project design, the best quality equipment and the customized service to different pharmaceutical / medical factories from different markets.