
Technical plan
0.5-4X1600
Simple cut to length line
I.Technical Parameter:
No | Name | Parameter |
1 | Materials | Q235, Q345 |
2 | Thickness | 0.5-4mm |
3 | Width | 1600mm |
4 | Coil I.D. | Φ508/610mm |
5 | Coil weight | 10MT |
6 | Line speed | 0-25m/min |
7 | Leveling roll | Upper 8 / Lower 9 piece |
8 | Feeding roll | Upper 1/ Lower 1 piece |
9 | Diameter of leveling rollers | Φ84mm |
10 | Distance of leveling rollers | 90mm |
11 | Material of leveling roller | GCr15 |
12 | Harness | HRC58°-60° |
13 | Diagonal tolerance | ≤±2mm(L=2000mm) |
14 | Length tolerance | ≤±1mm/2000mm |
15 | Power | 380V/50HZ/3PH |
16 | area of the whole line | 18m(L)X8m(W) |
17 | The direction of whole line | Depends on Customers’ |
18 | The color | customized |
II. The flow of the process
From lef to rightt, they are Uncoiler + coil car—Press and pinch device—Side guide device—straightener + code device—Hydraulic cutting machine—X lifting table
III. Composed devices
1. Hydraulic entry coil car
◆The car can move levelly and vertically, which is convenient for putting the steel coils into the de-coiler.
◆ It is driven vertically by hydraulic cylinder.
◆The level movement is driven by cycloid motor.
◆The capacity it can carry is 10 Tons .
2. Hydraulic cantilever de-coiler
◆Supporting the coils and doing uncoiling.
◆It adopts the hydraulic oil cylinder to make the decoiler expandable and fit to the inner diameter of coils. It is equipped with the hydraulic supporting arm.
◆7.5kw motor drive the coils running and can do forward and reverse running as well as do the decoiling with tension.
◆ The core can ensure the expand range φ508 of the coils inner diameter.
◆Structure: welding by the steel plates and profiled bar.
◆The capacity is 10Tons .
3. Hydraulic press and pinch device
◆ It is composed of the press and pinch and shove plate and pinch device to make it convenient to feed the material.
◆Cycloid reducer BWY215-121 drive the running of steel coil.
◆Hydraulic shovel head, hydraulic power shovel-head ect feeding steel plates.
◆Structure: It is welding by steel plates and profiled bar
4. Side guide device
◆It is composed of the frame, guide roller, adjustment device, movable platform and multi-roller wheel
◆The vertical rollers on the both sides guide the sheet right into the slitter.
◆500-1600mm Both sides of guiding vertical rollers adjust by manually drives the both ends of the screw. The adjusting width is: 500-1600mm.
5. Fourfold straightening machine
◆90mm.It is composed of 17 leveling rollers, 2 groups of supporting rollers, driving device and 2 pinch rollers and frame. Both sides of each rolling wheel is transmitted by needle pins all are the main force rollers. The rollers diameter is φ84mm and the distance between the rollers is 90mm.
◆The function of the supporting roller is to balance the leveling rollers force and reduce the friction to the rollers.
◆The working rollers can be adjusted the gap electrically which is controlled by 2 hand wheel to ensure the leveling quality.
◆Driving model: all the independent rollers and gear box are driven by 75Kw AC motor.
6. Hydraulic cutter
◆Shear model: cut from up to down hydraulically which is cooperate with the signal direct from the feeder and shear automatically.
◆4mm Adopt gap adjusting design to cut the materials and can shear 4mm steel plate safely.
7. X-shaped lifting stacker
◆The length of plates can range from 500-6000mm (which can be customized)
◆The width can be ranged from 500 to 1600mm.
◆It is equipped with the piling system.
◆Hydraulic controls the X table lifting .
8. Hydraulic system
◆Ensure the using of every hydraulic part.
◆The working pressure of the hydraulic system is 6.3-16Mpa.
9. Electrical system
◆ Adopt PLC control mode, it is controlled the whole line fixed-length cutting by codes and count automatically.
III.Other terms
WUXI JINQIU MACHINERY CO.,LTD.
WxiJiniu Machinery Co.,ltd. formerly known as Wuxi Metallurgical Machinery Factory, registered trademark for "Jinqiu" brand, was founded in June 1969. It is in Wuxi city, 150 kilometers far from Shanghai city. We have been to stated enterprise, since 2002, we recombined to private company, and got fast development, we are one big group now, our group mainly produces hydraulic press brake, hydraulic shears, coiling feeding line--especially for aluimnum cap making, slitting line, cut to length, transformer machines....and other series product. It is one of the earliest factory in China to make these metal sheet machines.
The company covers an area of 62,000 square meters with 300 people. It has advanced production equipment’s with imported large CNC gantry milling machine, imported large CNC boring and milling machine, 100-ton carriageway and a series of iconic devices. Our excellent design team can make personalized products according to the users’ demands. At the same time, we have established long-term cooperation with some famous university, such as Jiangnan university, Nanjing University, Jiangsu University. Through our research staff innovation and hard work, we have received dozens of patents. At the same time, we have ISO and CE certifications.
In the domestic market, we set up many offices in different cities, Beijing, Kunming, Hefei…And to the international market, in many countries, we have sales and service agent, USA, Peru, Brazil, India, Russia…. Our engineers have been to those countries to install our machines. Because of our machine good quality and good after-sales service, the customers give us very high commend.
We hope to set up very good and long cooperation with more customers around the word.