
Automatic Induction motor Stator winding machine coil winder customized
The winding machine is a device that winds a wire-like object onto a specific workpiece, and is usually used for copper wire winding. Most electrical products need to use enameled copper wire (referred to as enameled wire) to be wound into inductive coils, which can be completed by a winding machine or multiple processes.
Stator winding machine is a very important machine in automated motor manufacturing. NIDE Group can supply various motor manufacturing machines, provide different types of motor manufacturing solutions. Induction motor stator winding machines mainly include double-head winding machine, six-head 12-station winding machine, and four-head eight-station winding machine.
These stator winding machines are mainly composed of a winding part, a manipulator part, a film sinking part, and a turntable part.
1) Winding part: The main function is to wind the wire forward or backward on the wire cup.
2) Manipulator part: The main function is to guide the thread during the winding process, and to clamp or trim the thread after the winding is completed.
3) Film sinking part: The main function is to move the mold up and down instantaneously during the winding process to form a multi-layer winding effect.
4) Turntable part: The main function is to rotate the wire cup after the end of one cycle of winding according to the set index value, and to control the rotation of the turntable when the winding starts.
Stator winding machine process
1. The turntable rotates, the cupping axis rotates, and the manipulator reaches the winding position.
2. A section of the film sinks, winding starts, and the machine receives the pay-off position.
3. The manipulator waits at the position of clamping or cutting.
4. At the end of winding, the sinking axis will reach the final sinking position.
5. The machine uses the hand to finish the thread clamping action or the thread trimming action.
6. The film sinking axis returns to a section of film sinking position, and the cupping axis turns to the next indexing, knowing the last indexing
Technical paramenter
Wire diameter: | 0.19~1.2mm |
Swing diameter: | 220mm |
Operation station: | 8 |
Winding head: | 4 |
Max stack height: | 65mm |
Max stator OD: | 120mm |
Max RPM: | 2500RPM |
Air source: | ≥0.5MPa |
Power supply: | 380V 50/60HZ 15KW |
Weight: | about 5000KG |
Dimension: | (L)2100*(W)1350*(H)2200mm |
The stator winding machine video
Ningbo Nide Tech Co., Ltd
Ningbo Nide Tech Co., Ltd, adhering to the customer-centric
concept, focuses on the stator, rotor and complete assembly of
various motors, and provides customers with one-stop solutions for
highly automated, intelligent and flexible production.
The company was established in 2010 and has 4 subsidiaries:
Zhejiang Nide Automation Tech Co., Ltd., Jiangsu Nide Automation
Tech Co., Ltd., Ningbo Nide International Co., Ltd.,Ningbo Lingfeng
Danuo Property Service Co., Ltd. and 3 international affiliated
company: NIDE India PVT, NIDE USA LLC,NIDE Wintech SRL.
After years of development, NIDE has gradually accumulated a
certain influence and brand effect at home and abroad. At present,
the products cover the professional manufacture of new energy motor
stator and rotor, hairpin motor, automatic aluminum casting rotor
line, brushless motor/ BLDC motor, universal motor, wheel hub
motor, etc., which are used in new energy vehicles, household
appliances, industrial motors, water pump motors, servo motors,
etc. The company integrates R&D, production and sales, and
wholeheartedly serves customers at home and abroad, aiming
delivering value and achieving a win-win situation.
Focus on providing one-stop solution to motor manufacturing.
Three business divisions:
1. Motor manufacturing machines.
2. Motor components.
3. Technical consulting and turn-key service.
The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.
Application status
Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.
Make motor, turn to Nide, everything will be easy !
Nide--Just for easy, our objective is not only to make motor
manufacturing easier, but also strike for making life easier.
Five Affiliated Companies
1.Ningbo Nide Tech Co., Ltd-www.nidegroup.com
Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Tech Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.
Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing.
2.Jiangsu Nide Automation Tech Co., Ltd
Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.
The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.
Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.
3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com
Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.
Strict quality control system, plus strong technical team allow us to offer the reliable
machines to our customers.
Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,
but also strike for future life easier !
4.Ningbo Nide International Co., Ltd--www.nide-international.com
Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.
The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.
With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.