
Quality electric motor Stator Testing Machine for coil winding insulation resistance testing
As high quality motor stator testing machine manufacturer and supplier, we can provide stator testing machines, rotor testing machines, motor testing equipment, brushless motor testing systems, etc. The motor stator testing machine adopts automated stator testing system, can test a variety of stators of different specifications, and is suitable induction motor, single-phase motor, three-phase motor, pump motor, compressor motor, washing machine motor, fan motor, etc. Configure self-diagnosis and remote automatic upgrade functions to facilitate later system upgrades and maintenance.
I. Stator Testing machine introduction
1. Model: ND-STA-856F
2. Test object: electric motor stator
3. Testing stations: double test station
4. Clamping mode: manually
II. Testing Machine Features
1. Linux operating system, professional control software, simple interface
2. Standard equipped with code scanning function (optional equipped with code scanner)
3. Standard equipped with yellow, green and red indicating light. Yellow-in test, green-pass, and red-fail.
4. Temperature compensation: automatically converted the tested value to that under standard temperature.
5. The test time for one stator is less than 8s.
6. The left station and right station can work separately to improve the testing efficiency.
7. The light and sound alarm will be triggered in case of any equipment failure or the stator fails the test.
8. The color of the testing system is aluminum primary color.
9. Multiple interfaces: USB, LAN, CAN, RS232.
10. Support to connect with the MES system (production management system).
III. Test items
AC Hipot 3KV,insulation resistance, surge 3KV, wingding resistance.
IV. Software Function Description:
1. All the testing items can be selected or unselected as required.
2. The quantity of model can be created up to 1000 groups.
3. The threshold value of each model can be entered and saved for a long time. For the inductance and resistance, the system has the function of setting, displaying and determining the unbalanced degree.
4. Two options are available in case of the tested stator fail the test: “continue to test” and “stop the test”. If the winding resistance test shows fail, the test can be stopped until testing all three windings.
5. The testing data are stored in the data base, including the barcode information and test result.
6. All the testing data can be saved in the testing system or exported in the format of Excel via the USB flash drive.
7. User permission setting allows the administrator and user have different permission to set the testing data.
V. Technical parameters:
1. AC Hipot:apply AC high voltage between winding and iron core, and test the current of testing loop.
output voltage setting range/precision | AC 500~3000V±(2%×setting value+10V) |
breakdown current testing range/precision | 0.10~20.00mA±(2%×display value+0.05mA) |
Hipot current presetting alarm range | Max: 0.10~20.00mA; Min: 0.00~20.00mA |
Hipot current/resolution | ±(2%×display value+0.05 mA);0.01 mA |
test time range/resolution | 0.5~999.9s 0.1s/step |
arc detection | 0~9 grade |
2. Insulation Resistance:apply DC high voltage between winding and iron core and check the insulation resistance of testing loop.
output voltage setting range/precision | DC 500V/1000V ±(2%×setting value+10V) |
insulation resistance testing range/precision | 1~500MΩ ≤100MΩ:±(3%×setting value+0.5MΩ) ;>100 MΩ:±(5%×setting value+5MΩ) |
insulation resistance alarm setting range | Max: 0~500MΩ; Min: 1~100MΩ |
test time range/resolution | 0.5~999s 0.1s/step |
3. Surge:apply impulse high voltage to windings, and compare the oscillation graph with the saved graph.
output voltage setting range/precision | 500~3000V ±(3%×setting value+10V) |
sampling frequency | 100MHz |
waveform comparison | area, area difference, corona and phase 3 waveforms displayed in the testing interface |
4. DC winding resistance:four-wire resistance measuring method. Apply DC current to the windings and test the temperature and winding resistance under current environment. The resistance will be converted to the value under designated temperature(generally 20℃ or 25℃) automatically.
testing range and precision | 10.0mΩ~20KΩ±(0.3%×display value+3 words) temperature compensation can be set. |
test time range/resolution | 0.5~999s 0.1s/step |
resolution | 0.001 ohm |
temperature probe/range | DS18b20 -10.0℃~+50.0℃ |
precision | ±0.5°C(range: -10℃~+50℃) |
VI. Picture show
Ningbo Nide Tech Co., Ltd
Ningbo Nide Tech Co., Ltd, adhering to the customer-centric
concept, focuses on the stator, rotor and complete assembly of
various motors, and provides customers with one-stop solutions for
highly automated, intelligent and flexible production.
The company was established in 2010 and has 4 subsidiaries:
Zhejiang Nide Automation Tech Co., Ltd., Jiangsu Nide Automation
Tech Co., Ltd., Ningbo Nide International Co., Ltd.,Ningbo Lingfeng
Danuo Property Service Co., Ltd. and 3 international affiliated
company: NIDE India PVT, NIDE USA LLC,NIDE Wintech SRL.
After years of development, NIDE has gradually accumulated a
certain influence and brand effect at home and abroad. At present,
the products cover the professional manufacture of new energy motor
stator and rotor, hairpin motor, automatic aluminum casting rotor
line, brushless motor/ BLDC motor, universal motor, wheel hub
motor, etc., which are used in new energy vehicles, household
appliances, industrial motors, water pump motors, servo motors,
etc. The company integrates R&D, production and sales, and
wholeheartedly serves customers at home and abroad, aiming
delivering value and achieving a win-win situation.
Focus on providing one-stop solution to motor manufacturing.
Three business divisions:
1. Motor manufacturing machines.
2. Motor components.
3. Technical consulting and turn-key service.
The Core business is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.
The second division is to supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.
The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
With good service, unique philosophy, professional team and reliable quality, we win the worldwide customers’ confidence gradually. We directly and indirectly supply our products to more than 50 countries. Among the customers, many of them are the world-renown companies.
Application status
Ningbo Nide Machinery Equipment Co., Ltd., wishes is to provide world wide customers with one-stop service for the motor manufacturing.
Make motor, turn to Nide, everything will be easy !
Nide--Just for easy, our objective is not only to make motor
manufacturing easier, but also strike for making life easier.
Five Affiliated Companies
1.Ningbo Nide Tech Co., Ltd-www.nidegroup.com
Located at Hi-Tech District in Ningbo city, the industrial hub of China, and taking the advantage of strong technical and commercial team, Ningbo Nide Tech Co.,Ltd focuses on the R&D, marketing&sales,quality control and after service of the machines which are produced by its affiliated factories(Jiangsu Nide Automation Tech Co.,Ltd and Jiangsu Xiandian Mechanical Co.,Ltd.
Our wishes are to provide our customers with optimized full pack of solution to motor manufacturing.
2.Jiangsu Nide Automation Tech Co., Ltd
Located in Suzhou, covering the workshop area of 9,000 square meters, with 102 employee, Jiansu Nide Automation-Tech Co., Ltd mainly manufacture stand along machine and fully automatic line for induction motor stator, BLDC motor winding machine, external rotor production machines, rotor assembly line, motor assembly line and other customized machine or production line.
The products are mainly applied for single and three phase induction motor, water pump motor, washing machine motor, air condition motor, fan motor, compress motor, electric bicycle motor, BLDC motor, servo motor, electric automotive motor, etc. some of our products are CE approved.
Strictly implementing the ISO 9001 system, equipped with the high precision machining facility, we ensure our products to meet what customers' exact needs.
3.Zhejiang Nide Intelligent Automation Co.,Ltd--www.nide-ai.com
Zhejiang Nide Intelligent Automation Co.,Ltd, which is wholly-owned by Ningbo Nide Mechanical Equipment Co.,Ltd, sitting in the industrial hub city Ningbo, mainly focus on the winding and assembly technology for all kinds of BLDC motor, including the stone along machine and fully automatic complete line. Meanwhile, we also customize some non-standard machines to cater for clients needs in motor manufacturing field.
Strict quality control system, plus strong technical team allow us to offer the reliable
machines to our customers.
Nide--Just for easy, is try to not only make motor manufacturing easier, customer easier,
but also strike for future life easier !
4.Ningbo Nide International Co., Ltd--www.nide-international.com
Sitting in the beautiful sea shore city--Ningbo, taking the advantage of advanced industries hub, perfect supply chain and convenient transportation, and integrating professional team with rich motor manufacturing experience , Ningbo Nide International Co., Ltd focuses on supplying the motor components one stop sourcing platform to our customers.
The products include commutator, ball bearing, shaft, carbon brush, insulation paper, thermal protector, magnet, fan, motor cover and lamination. Apart from these products, we also provide the service for the motor manufacturing technical consultant, project support and turn-key project.
With the decades experience in the motor manufacturing field, we deeply understand what the customer exactly demand, a significant motor components manufacturing net work and strict quality control system allow us to provide our customer with good quality products at reasonable price, our aim is to help customers to reduce the tiresome sourcing tension while acquiring the good quality products.