300,000 Gallon Bolted Steel Tanks as UASB Reactor with High Corrosion Resistance for Advanced Wastewater Treatment

300,000 Gallon Bolted Steel Tanks as UASB Reactor with High Corrosion Resistance for Advanced Wastewater Treatment

In today’s world, efficient wastewater treatment solutions are crucial for both municipal and industrial sectors aiming to meet environmental standards and regulatory requirements. One of the most effective technologies for anaerobic treatment of wastewater is the Upflow Anaerobic Sludge Blanket (UASB) Reactor, a highly efficient and sustainable process that utilizes granular sludge to degrade organic pollutants in wastewater. At Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel), we specialize in providing Bolted Steel Tanks that are engineered to serve as UASB Reactors, offering unmatched corrosion resistance and long-term performance. Our 300,000 gallon bolted steel tanks are designed specifically to handle the demanding conditions of UASB reactors in wastewater treatment projects.

As a leading storage tank manufacturer in China. At Shijiazhuang Zhengzhong Technology Co., Ltd., we excel in providing high-quality bolted steel tanks tailored for the diverse needs of fish farming. Our extensive range of bolted steel tanks includes Glass-Fused-to-Steel (GFS) tanks, fusion bonded epoxy tanks, stainless steel tanks, and galvanized steel tanks, each designed to offer exceptional durability, efficiency, and adaptability for aquaculture applications.

WasteWater Treatment Project Equipment Supply

What is a UASB Reactor?

A UASB Reactor is an anaerobic treatment process that involves the upward flow of wastewater through a blanket of sludge, where microorganisms digest the organic pollutants, producing biogas as a byproduct. This biogas can be harnessed as a renewable energy source, contributing to the overall sustainability of the treatment process. The UASB process is highly efficient, reducing the need for extensive aeration, and is particularly effective for treating high-strength organic wastewater.

The role of the Bolted Steel Tank is critical in providing a durable, reliable, and safe environment for the UASB process, which requires tanks capable of withstanding corrosive wastewater and high pressures generated by the upflow process.

Why Choose Bolted Steel Tanks for UASB Reactors?

1. Superior Corrosion Resistance

Wastewater treatment, particularly in UASB Reactors, exposes tanks to highly corrosive conditions due to the acidic nature of organic waste and the presence of sulfides and other aggressive compounds. Center Enamel’s Bolted Steel Tanks are constructed with a Glass-Fused-to-Steel (GFS) coating that provides outstanding corrosion resistance. The Glass-Fused-to-Steel coating is created by fusing glass onto the surface of the steel at high temperatures, resulting in a non-porous, smooth, and highly resistant surface.

Long-Lasting Protection: The glass coating ensures that the tank is protected from corrosion, extending the service life of the tank even in harsh, corrosive environments.

Non-Porous Surface: The smooth, non-porous surface reduces the accumulation of sludge and organic matter, ensuring optimal performance of the UASB Reactor process.

2. 300,000 Gallon Capacity for Large-Scale Treatment

For large-scale municipal wastewater treatment projects or industries requiring the treatment of significant volumes of high-strength wastewater, a 300,000 gallon tank offers an ideal solution. With its ample capacity, Center Enamel’s Bolted Steel Tank can handle large volumes of wastewater while maintaining operational efficiency in the UASB reactor process.

High Volume Efficiency: The 300,000 gallon tank is capable of handling wastewater from large industrial facilities, municipalities, and urban centers, making it perfect for high-capacity UASB reactors.

Modular and Scalable: Our Bolted Steel Tanks can be scaled to meet the specific requirements of your wastewater treatment plant, offering flexibility for future expansion.

3. Cost-Effective and Easy to Install

Bolted Steel Tanks offer significant cost advantages, particularly for large-scale projects. The modular nature of these tanks allows for easy transport, assembly, and installation, reducing both labor costs and construction time.

Faster Installation: The bolted assembly process simplifies the construction of the tank on-site, minimizing delays and costs associated with traditional welded tanks.

Reduced Capital Expenditure: The 300,000 gallon Bolted Steel Tank is a cost-effective solution for wastewater treatment projects, offering a durable, long-lasting alternative to concrete or welded steel tanks.

4. Energy Efficient and Sustainable

The UASB reactor process is inherently energy-efficient, as it does not require oxygen for microbial activity, unlike aerobic systems. The 300,000 gallon Bolted Steel Tank provides a suitable environment for this anaerobic process, helping wastewater treatment plants reduce their energy consumption.

Biogas Recovery: The UASB reactor produces biogas as a byproduct of the anaerobic digestion process. This biogas can be captured and used as a renewable energy source, helping to offset the energy consumption of the treatment plant and reducing operating costs.

Reduced Carbon Footprint: By utilizing biogas as a clean energy source, wastewater treatment plants can lower their carbon footprint, making the treatment process more environmentally friendly.

5. Long-Term Performance and Low Maintenance

One of the key benefits of Bolted Steel Tanks with Glass-Fused-to-Steel technology is their low maintenance requirements. The durable, corrosion-resistant surface of the tank reduces wear and tear over time, ensuring that the tank remains in optimal condition for decades.

Reduced Operational Costs: With low maintenance needs and a long service life, our 300,000 gallon Bolted Steel Tanks help minimize the long-term operational costs of your UASB reactor.

Built for Durability: Our tanks are designed to withstand the harsh operating conditions of anaerobic treatment, including exposure to high levels of organic waste, temperature fluctuations, and extreme pH levels.

6. Compliance with International Standards

At Center Enamel, we adhere to the highest international standards to ensure that our Bolted Steel Tanks meet all performance and safety requirements. Our 300,000 gallon tanks are manufactured to meet the following standards:

AWWA D103-09 Compliance: Our tanks are designed and constructed to meet the American Water Works Association (AWWA) D103-09 standard, ensuring structural integrity and long-term durability.

ISO 9001 Certification: We follow ISO 9001 quality management standards, ensuring that every tank is built to the highest levels of quality.

NSF/ANSI 61 Compliance: Our tanks comply with NSF/ANSI 61, which ensures that the tanks are safe for use in drinking water storage applications, guaranteeing the safety and quality of the treated wastewater for reuse.

Applications of 300,000 Gallon Bolted Steel Tanks in UASB Reactors

The 300,000 gallon Bolted Steel Tanks from Center Enamel are ideal for a wide range of wastewater treatment applications where UASB reactors are used:

Municipal Wastewater Treatment: Ideal for large-scale municipal wastewater treatment plants handling high-strength organic waste.

Industrial Wastewater Treatment: Suitable for industries such as food processing, chemical manufacturing, and pharmaceuticals, which generate high-strength wastewater.

Agricultural Wastewater Treatment: Perfect for agricultural facilities dealing with large volumes of organic waste that require efficient treatment.

Biogas Production: The anaerobic digestion process in UASB reactors produces biogas, which can be captured and utilized for renewable energy.

Why Choose Center Enamel for Your UASB Reactor Tank Needs?

At Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel), we have over 30 years of experience in providing high-quality Bolted Steel Tanks for wastewater treatment projects worldwide. Our 300,000 gallon Bolted Steel Tanks are engineered to offer superior performance, durability, and efficiency in UASB reactor applications.

Global Expertise: With a proven track record of successful projects in over 90 countries, we have the expertise to support your wastewater treatment needs, no matter the scale of your project.

Customized Solutions: Our modular tank design allows us to provide customized solutions tailored to meet your specific requirements.

Commitment to Quality: We adhere to international standards such as AWWA D103-09, ISO 9001, and NSF/ANSI 61, ensuring that our tanks deliver reliable, long-term performance.

300,000 gallon Bolted Steel Tanks from Center Enamel provide the ideal solution for large-scale UASB reactors in wastewater treatment applications. With their corrosion-resistant design, energy efficiency, and cost-effective nature, our tanks ensure that your wastewater treatment project will operate efficiently and sustainably. Whether you are managing municipal sewage, industrial wastewater, or agricultural runoff, our tanks deliver long-lasting, high-performance results. Contact Center Enamel today to learn more about how our Bolted Steel Tanks can help optimize your UASB reactor system and improve your wastewater treatment process.

Shijiazhuang Zhengzhong Technology Co.,Ltd is a professional manufacturer dedicated to the design and fabrication of bolted storage tanks since 1989. Our products range includes Glass-Fused-to-Steel (GFS) tanks, fusion bonded epoxy tanks, stainless steel tanks, galvanized steel tanks and aluminum geodesic dome roofs. With professional enameling R&D team and more than 20 enameling patents, Shijiazhuang Zhengzhong Technology Co.,Ltd has become the leader in bolted tanks industry of Asia. Our products are certified to ISO 9001, CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001 and other international standards.

Shijiazhuang Zhengzhong Technology Co., Ltd is not only the first manufacturer in China which produces Glass-Fused-to-Steel tanks, but also the most experienced professional bolted tanks manufacturer in Asia. The engineering & design, product testing and quality system of Center Enamel Glass-Fused-to-Steel tanks is in strict accordance with AWWA D103-09, OSHA, ISO 28765, NSF/ANSI 61, NFPA and other international standards. Center Enamel Glass-Fused-to-Steel tanks are wildly used in drinking / potable water, industrial effluents, municipal sewage, bio-energy, landfill leachate, agriculture and other applications. Until 2023, Center Enamel bolted tanks have been exported to more than 100 countries including USA, Australia, Canada, Malaysia, Indonesia, Russia, UAE, Panama, Brazil and South Africa etc., the superior tank quality and prompt service gains us worldwide recognition.

As an outstanding containment and cover system provider with more than 30 years of experience, Shijiazhuang Zhengzhong Technology Co., Ltd sincerely expects to establish long-term cooperation with the local partners throughout the world and make continuous contribution to the development of the industry.