
Customized Design Boiler Air Preheater Heat Preservation High Efficiency
Description
Air preheater, or boiler preheater, is an important boiler part. It can be divided into two kinds, Tubular type air preheater and Vertical type air preheater.
Air preheater pipe type, mainly using industrial furnaces or smoke
waste heat boiler combustion air preheating furnace enter, such not
only improves the thermal efficiency of the stove and reduce the
environment pollution.
Enamel air preheater products are classified as following by
application
1. Enamel heat exchanger designed for denitration renovation
projects
2. Enamel heat exchanger for circulating fluidized bed boiler and
pulverized coal boilers Heat
exchanger parts for garbage incinerators and biomass boilers
3.Heat exchanger parts for grate furnaces, like chain grate
furnaces4.Heat exchanger parts for gas-fueled boilers, such as
kerosene boilers, coke ovens, etc.
Air pre-heater is a kind of equipment used to improve the heat exchange performance of the boiler and reduce energy consumption.Air preheater can be divided into three types: plate type, rotary type and pipe type.The working principle of air preheater is introduced with rotary type as an example.A large amount of unburned combustible material will be deposited on the heat transfer element and possibly air preheater will catch fire.The analysis of brake loss and air leakage treatment are also introduced in detail.
Parameter
Layout | Horizontal layout | Vertical Lout |
Tube arrangement | Staggered arrangement In-line arrangement | Staggered arrangement In-line arrangement |
Sealing of pipe and plate | Packing heat-resistan material / welding | Welding |
High efficiency and energy saving boiler part air preheater is a general term used to describe any device designed to heat air before another process (for example, combustion in a boiler) with the primary objective of increasing the thermal efficiency of the process. They may be used alone or to replace a recuperative heat system or to replace a steam coil.
Advantage
1. Improve and intensify combustion
After passing through the waste heat device, the air enters the
furnace, which accelerates the drying, ignition and combustion
process of fuel, ensures the stable combustion in the boiler and
improves the combustion efficiency.
2. Enhanced heat transfer
As the combustion in the furnace is improved and strengthened, and
the temperature of the hot air entering the furnace is increased,
the average temperature in the furnace is also increased, which can
strengthen the radiation heat transfer in the furnace.
3. Reduce the loss in the furnace, reduce the exhaust temperature
and improve the thermal efficiency of the boiler
The chemical incomplete combustion loss can be reduced because the
combustion is stable and the radiation heat exchange is
intensified.On the other hand, the waste heat of flue gas is
utilized by air preheater, which further reduces the loss of
exhaust smoke and improves the thermal efficiency of
boiler.According to experience, when the air preheater in rise by
1.5 ℃, exhaust temperature can reduce 1 ℃. After installation of
air preheater in boiler flue, if we can put the air heat 150-160 ℃,
can reduce exhaust temperature 110-120 ℃, the boiler thermal
efficiency can be increased by 7% - 7.5%.You can save 11 to 12
percent on fuel.
4. Hot air can be used as fuel drying agent
For the layer combustion furnace, hot air can use fuel with high
moisture and ash content. For the power station boiler, hot air is
an important desiccant and coal powder transmission medium of the
powder system.
Features
1. As the flue gas across tube, the flue gas side of the heat
capacity of exile to strengthen, under the same heat transfer
coefficient, wall temperature vertical preheater than ordinary
steel increased 10-30 Degree Celsius, the overall heat transfer
coefficient of about 20.3-24.2W;
2. Two horizontal sealing tube box, the sealed tube box structure
welded high strength, pipe damaged or the overall change can only
block, and heat-packing seal, can only replace the damaged pipe
tube, easy maintenance.
3. The tube air preheater is mainly used for boiler preheater, the
low temperature.
Company Introduction
Established in 1985,Zhangjiagang Hua Dong Boiler Co.,Ltd.(trading as HD Boiler),produces power plant; industrial; waste heat; waste incineration; biomass; organic heat carrier and electric steam boilers. Coupled with a comprehensive range of heating surfaces, HD Boiler brings to the market a unique service including boiler design , fabrication, installation, maintenance and replacement of boiler pressure parts.
1. Fabrication area of 200,000 square meters
2. 150 Engineers
3. 600 Coded welders
4. 60 Licensed Inspectors(NDT Level-III instructors)
5. Class-A Licenses for Design and Manufacture Boiler
6. ISO 9001:2008 Quality System
7. ASME Certificate of Power Boilers
8. ASME 'S','U' and NB stamp authorization
Zhangjiagang HuaDong Boiler Co., Ltd.
Hua Dong Boiler Co., Ltd. is a high-tech enterprise specialized in manufacturing boilers. Established in early 1985s, has two manufacturing bases, this company covers 400,000㎡ with fixed assets amounting to USD 110,000,000. There are 1100 employees including 150 technicians and 600 coded welders. Hua Dong holds the manufacturing licenses for Grade A boilers and Grade A1&A2 pressure vessels issued by Chinese General Administration of Quality Supervision, Inspection and Quarantine; also it holds the "S" and "U" "NB" stamps issued by American Society of Mechanical Engineers; meanwhile, this Company has passed the certification of ISO9001, SO3834, EN12952 Quality Management System.
"Hua Dong" boilers include Utility Boiler, HRSG Boiler, coal-fired , oil(gas) -fired, coal-water-slurry-fired and garbage-fired steam/hot water boilers, organic heat carrier boilers, etc., and Boiler spare parts (Economizer, Finned tube, Header, Steam drum, Superheater, Water wall panel, Air preheater, Cyclone separator, etc., which are widely used in power generation, heat supply, chemical engineering, textile, food, paper, road building, plastic, rubber and wood working industries. "HD" boilers are honored as "Famous Production in Jiangsu Province", " Jiangsu High-Tech Product" and "Jiangsu Energy-Saving Product". "HD" brand is a "Famous Brand in Jiangsu Province". We are a qualified supplier for the top three boiler manufacturers in China(Harbin Boiler Co., Ltd., Dong Fang Boiler Group Co., Ltd., Shanghai Boiler Works Ltd.,). So far, Hua Dong Boilers have served 10000 customers, which sell well all over China and are exported to USA, Australia, Russia, Kazakhstan, India, Indonesia, South Africa, Brazil, and Southeast Asia.
We strive to manufacture "Safe, Efficient, Energy-Saving and Environment-Friendly" boilers, provide new-type products in excellent quality, serve users sincerely to their satisfaction, and be a top supplier of boilers in China.
Declaration
Zhangjiagang Hua Dong Boiler Co.,Ltd has no subsidiaries.
Packaging & Shipping
Company Business
Our products have been wildly used in power plants and large international companies overseas.