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ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm

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Buy cheap ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm from wholesalers

ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm

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Brand Name:OLYMSPAN

Model Number:FGZ

Certification:CE,ASME and GB150

Price:100000USD-300000USD

Payment Terms:L/C, T/T

Supply Ability:20 sets per month

Delivery Time:90days

Company Data

Jiangsu Olymspan Equipment Eechnology Co.,Ltd

Verified Supplier

Contact Person OLYMSPAN Marketing Department.

Business Type: Manufacturer Distributor/Wholesaler Exporter Seller Other

Officials: Henglin town, Changhzou city, Jiangsu province, China

Quality: Quality Certifitation Available

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Product Details Company Profile

Product Details

ASME Standard Carbon Fiber Autoclave 240KW Heating Power Φ2200mm×6000mm

OL2260 composite autoclave detailed introduction

Composite autocalveΦ2200mm×6000mm technical data

1.1 name		Unit	Data
	Use		For composite
	Autoclave type	Set	Horizontal
	Door type	Set	Hydraulic side open
	Effective diameter	mm	2200
	Effective length	mm	6000
	Max working pressure	MPa	1.6
	Max working temperature	℃	250
	Autoclave shell material		SA516
	Autoclave body flange material		SA105
	Insulation type		Inside insulation
	Insulation material		· Aluminosilicate ceramic wool(temperature resistant · ,inflaming retarding)
	Rate of temperature rise	℃/min	Unloading 0.1～3℃/min
	Rate of temperature down	℃/min	Unloading 0.1～3℃/min
	Stop of temperature down	℃	60
	Inside temperature evenness	℃	±2.0(unloading average)
	The difference of keeping temperature control	℃	±1.0(unloading average)
	Thermocouple	Piece	· Temperature measurement use K type thermocouple, total 12 pieces and all are mutual independence ；air couple 2 pieces, moulds temperature measurement 10 pieces
	Rate of pressure rise	MPa/min	0-0.05(Unloading can be adjusted)
	The rate of pressure release	MPa/min	0-0.05(Unloading can be adjusted)
	The precision of pressure control	Mpa	±0.014
	The temperature of autoclave surface	℃	Room temperature＋20℃,parts not exceed 60℃
	Loading material weight	Kg	2000(the rail inside autoclave)6# light rail
	Silencer noisy	dBA	≦75
1.2 Basic design
	Working temperature range	℃	5~40℃
	Power supply	V	380V Three phase
	Frequency	Hz	50
	Pressure of control air source	MPa	0.8
	Purity of control air source		-5℃ non oil,dew piont-5℃
	Cycle water pressure	MPa	0.3
1.3 Air cycle system
	Fan type		Ring type
	Fan quantity		1
	Fan power	KW	45
	Fan control way		Frequency conversion start and stop control (PID Auto adjust)
1.4 Heating system
	Heating type		Electric
	Heater quantity	Piece	1
	Heater material		304 SS
	Heating power	KW	240
	Heating unnit		Power regulator( by PID)
	Heating control type		hierarchical control by PID
1.5 Cooling system
	Cooling type		Water
	Cooler quantity	Set	1
	Cooler material		SS
	Cooling control type		Main cooling adjust valve
			Pre cooling adjust valve
			Air cooling adjust valve
			Manual bypass
1.6 Vacuum system
	Vacuum pump type	Set	2,sucking sate≥160m3/h, one use one spare
	Vacuum connection quantity	Piece	8
	Vacuum line	piece	8
	Vacuum measurement	Piece	8
	The ultimate limit vacuum	Mpa	-0.098MPa
	Vacuum tank	M³	≥0.5
	Vacuum soft pipe		8pieces,2m,4m,5m each 6 pieces
1.7 Control system
	Siemens PLC+ touch screen	Set	1
	Schneider components	Set	1
	Heating unit	Set	2
	Control panel	Set	2

2,The system and function of our autoclave

3.1 Door
1	The quick opening mechanism is designed by combining the advantages of the fast open door side arm of hot pressed autoclave at home and abroad. The opening, closing, turning and locking of the quick door mechanism is designed as a hydraulic driving form. After the open door mechanism is opened, it is located on one side of the autoclave. The hot pressing tank adopts the hydraulic opening / closing door device, and the tank door has independent supporting structure, which has enough rigidity and strength without deformation.
2	Opening direction dues to client
3	The gasket for sealing use V type silica rubber, and temperature resistant 260℃, normally can be use more than 1000 times.
4	The door has manual safety interlock device and manual stop device.
5	Can measure the temperature inside autoclave, when the pressure in autoclave is not in right condition, cannot open door.
3.2 Autoclave system
1	Design will be according to ASME code.
2	Autoclave shell use SA516material, body flange use SA105 material
3	Paint: after the completion of the autoclave, first grinding, polishing, rust removal, and then spraying rust primer as primer; good anticorrosion marking;
4	Can be according to client requirement, need to provide the color alta.
5	Total weight: around 30T
3.3 Heating system
1	Electric heating, heated by stainless steel tube.
2	The heater is fixed on the end of the autoclave, with movable wheel, can be removed easily for daily maintenance
3	Heater power: around 240KW；
4	Power regular control heating area, can realize high efficiency and economize.
5	Power regulator classification contactor control: control heating stability, high control precision;
6	PID (self setting)Proportional control 0‐100% output
3.4 Cooling system
1	304 Stainless steel heat exchanger, all internal wetted parts are stainless steel
2	Heat exchanger fixed on the end of the autoclave, with movable wheel, can be removed easily for daily maintenance
3	PLC Proportional control 0‐100% output control cooling valve
4	PLC Proportional control 0‐100% output control the cooling combine way of air cooling, atomized moisture cooling
3.4 Description of pressure rise and pressure release
	PLC proportional control 0‐100% output pressure rise valve.
	PLC proportional control 0‐100% output pressure release valve
	With silencer.
3.4 Insulation and air conducting system
1	Insulation type:Inside insulation
2	· Material: Aluminosilicate ceramic wool(temperature resistant ,inflaming retarding)
3	Insulation thickness:100mmmm
4	Insulation lining plate: The stainless steel guard plate, the heat insulation layer inside the tank, the lining steel plate adopt the structure without rivet, effectively prevent the rivet from expanding and contracting, and keep out the heat insulation cotton, and have good protection measures.
5	The air conducting tube is made of stainless steel, and no riveting is convenient for installation and maintenance. The inner diameter of the air conducting tube is 3000mm, and the length is 6000mm. The two sides of the air conducting tube are also provided with hooks, and the vacuum hose and thermocouples can be suspended.
3.5 Safety system

1	There are pneumatic, mechanical, and electrical door closing interlocking mechanisms.


2	It has over temperature alarm / interlock, overpressure alarm / interlock, vacuum leakage alarm / interlock.
3	The interlocking of the fan and the heating pipe, and the heating pipe can be started after the fan is opened.
4	Safety valve is installed, according to ASME standard.
5	With air zero pressure, temperature detection system, air pressure, temperature is not safe when the pressure, can not open the door, in order to prevent the pressure to hurt people.
3.6 Vacuum system
1	With two vacuum pumps as vacuum source, rotary vane vacuum pump (one use and one as spare) is adopted, and the pumping rate of each vacuum pump is 160m3/h, which ensures the vacuum pressure of the membrane cavity -0.098MPa (absolute pressure).
2	The buffer tank vacuum and vacuum vacuum system equipped with 0.5m fand integrated together. A safety valve is set on the vacuum storage tank. When the vacuum pipeline is evacuated due to the leakage of the vacuum bag, because the fault is not cut off in time, and the pressure of the vacuum tank rises to a positive pressure value, the safety valve automatically opens and exhausting, and protects the vacuum storage tank and the vacuum pump.
3	2 vacuum pumps can be automatically switched every 1 hours; limited protection vacuum pump service life
4	The vacuum system is measured and separated, and the 8 way vacuum pipeline DN15 is controlled by high and true pneumatic ball valve. The 8 way is used to measure the vacuum degree through the pressure transmitter (the vacuum degree can be adjusted and the numerical value can be set), and the detection accuracy is high. Each chouce vacuum pipeline can be controlled separately, with separate work of relative independence, to ensure the stability and safety of the vacuum system in vacuum pipeline; all pipes are made of stainless steel;
3.7 Auto control system
1	The control system consists of a dual SIEMENS PLC200 SIMATIC series programmable controller + touch screen to control the whole process.
3	Touch-screen is easy to monitor and operate. It has shortcut menu and operation button. It displays and records real-time data curve, it can set and display program curves, display actual operation curves, and monitor current equipment's working status in real time. The temperature of each point, the pressure in the tank and the degree of vacuum are recorded and recorded. It can monitor the operating condition of current hot pressing tank (heating, fan running, valve display operation control, temperature, pressure and vacuum). The alarm point information of the hot pressing tank system can be displayed in real time.
4	The working procedures such as temperature, pressure, time and vacuum are automatically controlled by SIEMENS PLC+ touch screen. It is a new energy saving, high efficiency and environmentally friendly heating and curing control program developed by our company. The program is designed for the automatic vacuum pumping, automatic heating, automatic heat preservation (set a number of processes and procedures, each program can set up multiple heating insulation section), automatic booster, automatic packing, automatic unloading (set a number of processes and procedures, each program can set a plurality of boost pressure section), automatic control of the whole process of working time. The process time, process temperature and process pressure can be modified on line. The process can be stored in U disk. After setting the process program, there is no need for the operator to get the goods directly after the process time is reached, so as to save manpower and energy. The backup has manual operation function and can be operated automatically and manually to complete the whole process control process.
5	The temperature and pressure vacuum curve is automatically generated to monitor the whole process.
6	The temperature and pressure vacuum historical report is generated automatically, and the U disk can be connected for printing.

Company Profile

Jiangsu Olymspan Equipment Eechnology Co.,Ltd

JIANGSU OLYMSPAN THERMAL ENERGY EQUIPMENT CO.,LTD is located in Changzhou city, not very far from Shanghai. We are a subcompany of WULIN group, which covers an area about 100,000 square meters, including 50,000 square meters building area. We have an experience team including about 200 skilled-workers, and more than 50 senior engineers. With over 20 years designing, manufacturing and trading experience in providing kinds of industrial equipments such as follows:

Carbon FIBER PRODUCTS

AEROSPACE AUTOCLAVE

COMPOSITE CURING AUTOCLAVE

AUTOCLAVE FOR CURING CARBONFIBER /PREPREGS

DEFENSE / MILITARY/ MARINES AUTOCLAVE

AUTOCLAVE CONTROL SYSTEM FOR COMPOSITE PRODUCT

AUTOCLAVE FOR AAC BRICK PRODOCTION LINE

AUTOCLAVE FOR CONCRETE PIPE PRODUCTION LINE

AUTOCLAVE FOR FIBER CEMENT BOARD PRODUCTION LINE

AUTOMATIVE LAMINATED GLASS PRODUTION LINE

AERATED AUTOCLAVE CONCRETE