
CO2 Bottle Double Seam Welding CNC Metal Spinning Lathe With Laser Tracking Welding
The steel bottle seam welding system(one gun round seam automatically welding machine (equipped with submerged welding machine, adopts machine head and tail base with double actuating mechanism)
Product characteristics of laser welding tracking equipment
Scope of use: it is suitable for the steel bottle welding production link of the hydraulic container industry instead of the human work, the ordinary cylinder liquefied tank and so on (for example, the production enterprise of the weld steel cylinder, such as the household gas tank, the fluorine Leon cylinder, the fire extinguisher container, etc.);
* main function: used for automatic control of steel cylinder welding torch on tank body splice seam tracking welding, without manual intervention calibration;
* calibration accuracy: it can effectively calibrate the welding position automatically, and the deviation is controlled at + 0.5mm.
Requirements: two welding machines only need to be equipped with an ordinary operator for loading and unloading cylinders, which saves the requirement that each welding machine must be equipped with a welding operator.
Advantages of laser welding tracking equipment for steel bottle/ gas pressure
* the two equipment works alternately to ensure the stability and timeliness of the production process and reduce the production cost.
* it avoids manual inspection and calibration of welding operation, reduces skill requirements and saves manpower costs.
* the structure is simple, easy to install and low in price.
* the quality of the product is improved so that it will not be affected by other factors such as labor and environment, and can work overtime for a long time.
* excellent implementation of machine instead of artificial concept, avoiding all kinds of unsafe factors (such as occupational hazards) caused by welding to operators.
NO | Item | Quantity |
1 | Single gun circle seam welding main machine | 1 set |
2 | DC-600/NA5 Lincoln submerged welding machine | 1 set |
3 | Flux recovery machine and mounting bracket | 1 set |
4 | All necessary documents | 1 set |
5 | Circle seam laser tracking system | 1 set |
2)Welding way: submerged welding
3)Nature gas cooking bottle welding Features:
worker needs to load gas bottle, but automatic down-loading bottle.
4) Equipment description
The system is divided into three parts. The first part is the tracking system module, the second part is the mechanical workbench module, the third part is the welding welder module.
cooking bottle Tracking system module:
The module uses a laser tracking system. The control principle is to pump the laser to the bottle body through the laser transmitter, then collect the image through the industrial camera, then the image processing is carried out in the central processor, and the welding seam position is obtained. Finally, the position of the welding torch is matched with the calculated welding gun position by the actual welding gun position, and the position distance is calculated. The central processor notifies the mobile module to control the mobile machine to move to the designated position. When the central processor monitors the mobile stop, the image acquisition operation is repeated and repeated actions are repeated.
gas bottle Machine tooling module:
The module adopts the traditional submerged arc welder, and has a main control cabinet. The control cabinet is controlled by the main control caching station, the monitoring of the welding time in the welding, and the automatic operation function of all links of the bottle, welding and bottle. At the same time, the control cabinet also communicates with the laser tracking system, including the start of the laser tracking system, the end of welding tracking, temporary stop, analog debugging and welding.
natural gas pressure bottle Welding machine module:
This module is a special welding machine for submerged arc welding. When the seam position is found in the tracking system, the welding machine is controlled by the mechanic assembly module, and the welding machine is stopped at the end of the welding machine.
WUXI JINQIU MACHINERY CO.,LTD.
WxiJiniu Machinery Co.,ltd. formerly known as Wuxi Metallurgical Machinery Factory, registered trademark for "Jinqiu" brand, was founded in June 1969. It is in Wuxi city, 150 kilometers far from Shanghai city. We have been to stated enterprise, since 2002, we recombined to private company, and got fast development, we are one big group now, our group mainly produces hydraulic press brake, hydraulic shears, coiling feeding line--especially for aluimnum cap making, slitting line, cut to length, transformer machines....and other series product. It is one of the earliest factory in China to make these metal sheet machines.
The company covers an area of 62,000 square meters with 300 people. It has advanced production equipment’s with imported large CNC gantry milling machine, imported large CNC boring and milling machine, 100-ton carriageway and a series of iconic devices. Our excellent design team can make personalized products according to the users’ demands. At the same time, we have established long-term cooperation with some famous university, such as Jiangnan university, Nanjing University, Jiangsu University. Through our research staff innovation and hard work, we have received dozens of patents. At the same time, we have ISO and CE certifications.
In the domestic market, we set up many offices in different cities, Beijing, Kunming, Hefei…And to the international market, in many countries, we have sales and service agent, USA, Peru, Brazil, India, Russia…. Our engineers have been to those countries to install our machines. Because of our machine good quality and good after-sales service, the customers give us very high commend.
We hope to set up very good and long cooperation with more customers around the word.