
1. Introduction of Product
Banbury mixer is the best machine for mixing of big quantity plastic and rubber material
Name | Banbury Mixer | Heating Way | Oil Or Steam |
Type | Drop door Or Internal | Feature | It is mainly used for plasticizing, mixing and final mixing the stock |
rotors | Chrome Plated and Alloy Hardfacing Electrodes | ||
Material | Cast Steel | Connect Way | cardan |
capacity | 120-150 Kg/batch | Certificate | CE |
2. Description:
1 Mixing volume of mixing cabinet ………100L…
2 Main motor power: 220KW, 8P, AC, Siemens brand
3 Rear rotor speed: 42 rpm
4 Ratio of front and rear rotor speed: 1:1.15
5 Discharge type: downward
6 Colling type: water
7 rotor shaft: biserial self-aligning roller shaft
8 Electrical control: controlled by PLC, brand of Mitsubishi.
9 the decelerator with hard-facing gear makes it's transmission steady, least noisy and everlasting.
10 Rotor: edges and corners are wearable, welded by welding rod
11 discharge door can be openned when poweroff
12 Contactor: LG brand
13 Equipped with the banbury mixer: hydraulic station,libritorium,DOP oiling device,Electric control cabinet,operating console
3. Equipment list
1 main body 1 group
2 press hammer and cylinder 1 group
3 material feeding device 1 group
4 discharge device 1 group
5 transmission device 1 group
6 electric control device 1 group
7 oil pressure and lubricate device 1 group
8 tubing 1 group
4. Applications:
Banbury mixer has a wide range of applications, including in raw materials, such as raw rubber, synthetic rubber, resin, asphalt, celluiese, PP, PVC or EVA in to even mixed stock! The body and structure of this machine is strong and durable, making it suitable for heavy-duty mixing and refining operation. Dust stop device has been specially designed to effectively prevent leakage of raw materials and other ingredients. Long service life, simple operation, good results, easy maintenance, convenient replacing of worn-out parts, it is an ideal mixing equipment for heavy-duty usage. Two types of discharge door include drop type and the slide door type. This model is the drop door type.
5.Main Technical Parameter:
Project / model | S-75L | S-100L | S-120L | S-160L |
Total volume of Mixer | 75 | 100 | 120 | 160 |
Rotating speed of rear rotor (r/min) | 40 | 40 | 40 | 40 |
Speed ratio | 1:1.17 | 1:1.17 | 1:1.17 | 1:1.17 |
Main motor power(kw) | 160 | 220 | 310 | 355 |
Weight(t) | 20 | 24 | 26 | 26 |
6. Competitive Advantage:
1. Used for rubber mixing rubber.
2. Intermeshing type of rotor.
3. Tangential type of rotor.
4. High efficiency and quality.
5. Durability.
6. Easy maintenance.
7. Low consumption.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Oversea worker training
4. Technical support
5. supply of spare parts
6. Technical operation support
7. Formula and processing support
8. Option
The intermediate of the kneading-room is mainly made of alloy steel. Its surface is hard-plated with chromium, beautiful and wear-resisting. In the middle of the alloy steel rotor is a hole which can cool or heat the rotor by oil or vapour(oil heating or vapour heating) The projecting part of the rotor is made of hard alloy with hardened surface, smooth, shining and lasts well. Since we applied the advanced foreign high-tech, we get excellent result in sealing. Discharge door is actuated by hydraulic rotary actuator, discharges quickly and smoothly.
9. Installing & debugging service:
1. After the contract is confirmed, the seller will supply the plan of the workshop, foundation chart and the chart of rubber roller, square axes & all kinds of rollers. All operation manual will be supplied by seller, too.
2. The seller will send 3-4 technical workers to guide installation and debugging for buyer;
3. The buyer should supply the spare pipes and electric wires, and the seller just advices the specification or the model of them.
ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
Zhangjiagang Flame Machinery Co., Ltd is located in national civilization hygienic city close to Shanghai, which is specialized in producing rubber and plastic machinery, including internal mixer, open mill, calendaring machine, extruder production line and recycling production line ,etc. We aim at providing the best quality of products and service to all customers, through continuously improving and developing.
Until now through continually practicing and improving, we already formed a high quality team including advanced talents. We have strictly control system in the products researching, producing, assembling, testing and deliver. Meanwhile we will ensure the market competitiveness and customer applicability by innovating and improving the design and quality of the product.
Flame company insists the management idea of “ excellent quality, integrity manage, high quality after-sales service” ,so that we can win more and more customer’s trust and support from home and abroad .Providing profitable machinery for customers and getting their acceptation are our final success!
Warmly welcomed domestic and oversea customers to visit and inspect our factory, creating mutual benefit for both of us!